Busbar welding boot

Busbar welding boot
Busbar welding boot

Busbar welding boot

Industry pain points and demands

In the process of power battery module line assembly, one of the important links is module Busbar welding. Multiple core-pole posts are welded in series through the busbar. In order to ensure the welding quality, positioning and guidance must be carried out before welding. Deep view intelligent high precision laser displacement sensor SGI400 is used for ranging before welding. The configuration of long range small spot can effectively obtain the height of each point.


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Advantages & characteristics

01 The maximum sampling frequency of SGI series is up to 88kHz
02 Ultra-high integration without external controller, can freely switch measurement mode through software
03 Provide rich communication methods to meet the diverse detection needs

Camera Selection

Model number
SGI400/SGI405
Reference distance (CD)400mm
Measuring range-100mm~100mm
Light sourceLight source wavelength655nm
Laser classClass 2
Laser output power5mW
Spot diameter (spot size)Speck of lightΦ 450 microns
Wide spot450 * 1300 microns

Repetition accuracy ①

2 microns
linearity

±0.05% F.S.

Temperature characteristic0.01% F.S./℃
Sampling frequency (Hz)1/2/5/10/20/50/88kHz(7 levels optional)
Input/outputCommunication portOne 100Base-TX/1000Base-T Ethernet port, one RS485 port
Analog output1 analog output, support analog voltage and analog current switching
IO input2 way, timing, return to zero function and single-end encoder function multiplexing
IO output4, determine the status output
Operating temperature0 ~ 50 ℃
Storage temperature-20 ~ 70℃
Working humidity

35% to 85% no condensation

EFT protectionPower port 2kV/5 or 100kHz, signal port 1kV/5 or 100kHz, in accordance with IEC 61000-4-4 standards
ESD protectionContact discharge is 4kV and air discharge is 8kV, in line with IEC 61000-4-2 standards
Vibration10Gs (10-500Hz), conform to the IEC 2-6 Fc standard
Impact50Gs/3ms per axis conforms to the IEC 2-27 Ea standard
IP levelIP67, in accordance with IEC 60529 standard
Size (mm)
119*85*35
Data cable (wiring) modelSCB-GICAM-HA1-3m/6m/10m
Weight (including cables)380g